Bolted connection designs vary by their function and weight they have to carry. These components can break off at the connection point because of excess load, torque, or tension, so they must undergo rigorous testing to look for weaknesses.
Failure
Some of the reasons for failure are cracking and tearing. The rip can start at the connecting plate or bolt hole. If there is a defect in the opening, the misalignment or warpage may cause the connection to fail.
Assembly
A properly configured assembly line helps reduce problems. Engineers and other technical staff create assembly lines that efficiently handle bolted connection designs, reduce costs, and improve output. A streamlined process minimizes loose parts.
Operations
Operations that benefit from design testing are the flight, agricultural, and automotive industries. In aerospace, there is no room for errors. Experts utilize technology to pinpoint problems and create solutions that tackle torque and tension issues. Teams monitor loads and temperatures throughout the process. When it comes to farm and fieldwork, technicians use data to produce efficient crops and save fuel.
Reporting
Companies that report on connection design and tests can use ultrasound equipment, thermal readers, and micro-sensors. Hydraulic presses test for load. These specialty companies customize the data and reports for each industry or certificate. The documents detail calibrations, bolt load, and friction. Tech and assembly teams spend time going over the analysis creating a full picture of the equipment, process, and finish. Finally, project planners can use this information to design or adjust prototypes and working models.
